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Introducing our highest-performance, operator-controlled industrial cutting machines. Designed and manufactured with the highest precision, attention to detail, and US craftsmanship. At Bug-O Systems, we manufacture rail cutting systems designed to increase efficiency, safety, and profitability in your operations. Our rail cutting machines are ideal for the metalworking industry, including shipbuilding, tank manufacturing, transportation, and more. Discover our range of automated cutting machines and take your cutting processes to the next level today.
DC-IV
The DC IV is a dual-speed, positive-shift drive system ready for mounting, welding, or cutting of fittings and accessories. This system consists of a DC IV drive unit mounted on a 12-inch (305 mm) diameter skid.
Features
- Wing nut locks the track gear to the rail.
- Accesses or disables the cam drive.
- Power cable.
- Power indicator light.
- Forward-Off-Reverse switch.
- Infinitely variable speed control.
- Circuit breaker.
- Factory-fitted pinion provides a high torque, low speed range. Alternate pinion disengages the main gear to achieve a low torque, high speed range.
DC-IV MAX
A turnkey solution for beveling and cutting operations. In the metalworking industry, where beveling or 90° right-angle cuts are required, the DC-IV MAX rail cutting machine offers a unique turnkey solution. This rail cutting system combines Bug-O Systems' specially designed tractor and control unit with an integrated Hypertherm® Powermax®, Powermax SYNC™ series, or MAXPRO® power supply. It provides everything you need to optimize your operations.
Features
- ONETOUCH® – One-touch operation for both tractor and plasma system.
- Ignition start delay allowing arc transfer before tractor movement.
- PSC®, Process Stop Control – When the cutting operation is complete, the entire process stops automatically.
- Integrated with Hypertherm® Powermax® series and MAXPRO® power supplies.
- Perpendicular and angled cutting capability is provided for Powermax® and MAXPRO®.
- Torch alignment guide for angled cutting adjustment.
- Torch holder group providing high load capacity for heavy-duty use.
- Independent manual and front/back angle controls.
- Integrated degree dial on inclination and front/back angle.
- Automatic shut-off at plate end.
- Blast time can be directly set in seconds.
- Oxygen fuel accessory available for cuts larger than 2 inches (50.8 mm).
- Display shows tractor speed in inches/minute or cm/minute.
- Emergency stop.
- Tool-free installation.
- Precise speed adjustment.
- To accommodate the high-frequency starting process of the MAXPRO200®, the MAXPRO200® package includes robust electronic components with enhanced grounding to ensure reliable operation. Made in the USA.
GO-FER ® IV
GO-FER® IV is a portable, versatile, and robust tractor designed for all your cutting and welding needs. It's like using three units in one! When used as an industrial cutting machine, you can use either oxygen-fueled or plasma torches. It can also carry a plasma torch for grooving operations. GO-FER® IV is a versatile and convenient machine that can be used in any position.
Features
- A travel motor suitable for all applications, with a speed range of 2.5 to 100 ipm (63.5-2540 mm/min).
- The motor's dynamic braking prevents back/forward sliding in any position.
- Bright, digital, preset feed rate display for true ipm (distance per second per minute).
- Two independent internal contactors for dual torch applications.
- Oversized industrial non-slip rocker switches (suitable for use with welding gloves).
- Fast-acting gas distribution manifold, dual hose assembly and cable anchorage.
- Power cord with plug lock.
- Welding torch adjustment mechanism for oxygen-fuel and plasma cutting.
- Low-profile housing.
- Top center carrying handle.
- 3-year warranty.
- International version (GOF-4002) includes 240V power cord and screw-lock plug.
- Made in the USA.
Fully Modular System
The Modular System is the only product in the industry that allows the user to configure a single machine for multiple applications. Serving as a welding and automatic cutting machine, the main walking unit includes interchangeable control modules for programmable shape cutting, straight line cutting/welding, seam welding, method seam welding, arc carving, linear oscillation and pendulum oscillation.
Features
- High-torque, low-inertia motor for precise starting and stopping operations.
- High-speed linear/pendulum oscillation machine with independent control of right and left hold times.
- High-speed motor gear prevents the cross arm from moving when the unit is switched off. Closed-loop speed control for adjustable and repeatable control of critical welding parameters.
- Closed-loop position control to prevent deviation from the welding center position.
- Clutch mechanism for quick attachment or replacement of the cross arm.
- A torch mounting group with an adjustable sliding mechanism for accurate torch positioning.
- Contactor on/off switch.